Fully automatic mask production line/flat mask automatic production machine/one drag two plane mask machine

Technical Specifications:1) Equipment diagram (layout, due to different product models, pictures are for reference only):2) Basic configurationa) None woven fabric feeder, spool diameter ≤600mm:     i)  Mechanical material feeder rack;      ii) Manual feeding, the equipment au

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Technical Specifications:
1) Equipment diagram (layout, due to different product models, pictures are for reference only):

Automatic Mask Production Line / Plat Mask Fully Automatic Production Machine / One Drag Two Plane Mask Machine

2) Basic configuration
a) None woven fabric feeder, spool diameter ≤600mm:
     i)  Mechanical material feeder rack;  
    ii) Manual feeding, the equipment automatically feeds.

b) Melt blown fabric feeder, spool diameter ≤600mm:
      i)  Mechanical material feeder rack;
      ii) Manual feeding, the equipment automatically feeds.
c) Fabric filter feeder, spool diameter ≤600mm:
       i)  Mechanical material feeder rack;
      ii)  Manual feeding, the equipment automatically feeds.
d) Elastic cord forming devices.
e) 4 sets of ultrasonic spot welder.

3) Automation system configuration
   a) PLC-touch screen, servo motor system.
   b) Production output target and the actual output status will display on the touch  
     screen.
  c) All material shortages will be automatically detected and shut down by itself if    
     needed.
 d) Others safety features - Auto self-tripping mechanism if any electrical
     component failure found.

4) Major Component Supply Base 
  DescriptionSupply brandRemarks
Programmable ControllerXinjie 
Servo driverDelta 
Touch screenXinjie 
Pneumatic componentHuoban 
Electromagnet ValveEMC 
Intermediate relayOMRON 
Stepper motor driverHamDerBurg 
Frequency converterDelta 
DC power circuit boardMeanWell 
                        
5) Equipment Introduction
This equipment is mainly design for plane ear strap mask production(One drag two). The raw material - different fabric spool will load upon the designated feeder rack (max can expand up to 4 spools). The ultrasonic welding technology use along with the other automation mechanism, start from roll welding, elastic loop feeding, trimming and eventually blank folding after sonics weld. The last process will be the nose bridge press to the nose level position.  Then the finish goods face mask finally formed and the system will automatically count as final product.
a) Equipment Features
 i) The whole set of equipment operate in highly automation mode.
 ii)  High stability and low failure rate.
 iii) PLC and servo control system.
 iv) Module design, convenient maintenance.
 v) Effectively avoid the secondary pollution caused by manual taking of masks.

b) Production capacity
  i)  Production efficiency: 90 ~ 110 pieces/minutes.
  ii) Equipment production pass yield: 96% (except for incoming materials that do not meet the requirements and improper operation of employees).

6) Training
After the installation and commissioning of the equipment done, the relevant  personnel of the buyer team will be trained (free of charge) at the supplier site. The training content     includes the safe operating procedures of the equipment,  precautions, daily maintenance and the justification and elimination of faults.

7) Material specifications
Commissioning equipment raw materials: non-woven fabric (width 195mm), melt-blown fabric (width 175mm), Anionic fabric (width 175mm), elastic cord, nose-bridge & etc need to be provided by the buyer.

8) Attach guideline / wearing part
    a) One copy of the equipment instruction manual;
    b) One copy of electrical schematic diagram;
    c) The wearing parts such as knives, scissors, timing belts, flat belts, cylinders are not under warranty.
Product certificate
Automatic Mask Production Line / Plat Mask Fully Automatic Production Machine / One Drag Two Plane Mask Machine
FAQ:
Q1.Are you a trading company or a factory?
We are manufacturers.
Q2.How do we confirm the quality of the machine after we place an order?
Before shipment, we will test the machine and send you pictures and videos for you to check the quality of the machine.
Q3: Do we still need to install the Face mask machine after we get it?
We will make adjustments to the machine before we ship it to you. We will also send you videos and instructions to teach you how to use the machine.
Q4: Can I print my LOGO/ brand on the machine and the finished product?
Sure, just send us your work
Q5: Can engineers work overseas?
Yes, we have overseas service.But the cost of the trip is on you.
In order to save your cost, we will provide you with a detailed machine installation video, and assist you to complete the whole process.
Q6.Can you explain the whole process to me?
1. Sign contact
2. Arrange deposit to confirm the order
3. The factory arranges production
4. Test and inspect the machine before shipment
5. Online or on-site testing by customers or third-party agencies.
6. Arrange balance payment before delivery
Q7: What about after-sales support?
1. The installation and operation of the machine are provided for your reference.
2.Each machine has extra spare parts for replacement.
3. We have a professional after-sales service team to track the service.
4. If you need help with the maintenance of the machine, we can support it by video phone.
Q8.How can I get in touch with you?
You are welcome to make inquiries via email, phone, WeChat, Whatsapp or QQ.
Q9: How do I visit your company?
Our factory is located in Dongguan, Guangdong Province.Please give us a date in advance so that we can meet you at the airport or railway station.
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